{"id":70,"date":"2022-05-28T15:03:52","date_gmt":"2022-05-28T09:33:52","guid":{"rendered":"https:\/\/www.metalore.co.in\/blog\/?p=70"},"modified":"2026-07-01T16:06:56","modified_gmt":"2026-07-01T10:36:56","slug":"features-and-advantages-of-hardox-400-plates","status":"publish","type":"post","link":"https:\/\/www.metalore.co.in\/blog\/features-and-advantages-of-hardox-400-plates\/","title":{"rendered":"Features and Advantages of Hardox 400 Plates"},"content":{"rendered":"<h2><b>What are Hardox 400 Plates?<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">Hardox 400 plates deliver a nominal hardness of 400 HBW across the full plate thickness not just at the surface. This through-hardness separates Hardox 400 material from case-hardened alternatives where the hard layer erodes within weeks of impact and abrasion, exposing softer steel beneath.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Produced by SSAB through a rigorous quench and temper process,<\/span><a href=\"https:\/\/www.metalore.co.in\/wear-resistant-steel-400-bhn-plates-supplier-stockist.html\"> <span style=\"font-weight: 400;\">Hardox 400 Plates<\/span><\/a><span style=\"font-weight: 400;\"> carry a guaranteed hardness range of 370\u2013430 HBW, with tensile strength reaching 1,250 MPa and yield strength above 1,000 MPa in standard plate thicknesses from 4mm to 130mm.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The Hardox 400 plate chemical composition limits carbon to 0.32% maximum (at 6\u201320mm thickness), which keeps the carbon equivalent low enough for welding without mandatory preheat in most thicknesses below 25mm a practical advantage that most generic wear plate grades at 400 HBW do not provide. Charpy V-notch impact values reach 45 J at \u221240\u00b0C, which matters in mining and quarrying applications running through cold-weather seasons. Hardox material at the 400 grade occupies the middle position in the Hardox family more abrasion-resistant than Hardox 350 and easier to fabricate than Hardox 450 or 500.<\/span><\/p>\n<h2><b>Key Features of Hardox 400 Plates<\/b><\/h2>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Guaranteed 370\u2013430 HBW through-hardness:<\/b><span style=\"font-weight: 400;\"> Measured at multiple locations per plate to confirm consistency, not just surface spot-checks.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Tensile strength of 1,250 MPa:<\/b><span style=\"font-weight: 400;\"> Compared to 900 MPa for standard structural steels at S355 grade, giving the same plate thickness far greater load capacity.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Charpy V-notch impact toughness of 45 J at \u221240\u00b0C:<\/b><span style=\"font-weight: 400;\"> The plate absorbs shock loads without brittle fracture in cold operating environments.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Carbon equivalent \u2264 0.46 (6\u201320mm):<\/b><span style=\"font-weight: 400;\"> Enables welding with low-hydrogen electrodes and no preheat in most workshop conditions.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Available in 4mm to 130mm thickness:<\/b><span style=\"font-weight: 400;\"> Covers light-duty bucket liners through heavy-duty crusher wear parts without switching material grades.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Flatness tolerance within 2mm per 2000mm:<\/b><span style=\"font-weight: 400;\"> Simplifies fabrication by reducing shimming and corrective grinding during assembly.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Density of 7,850 kg\/m\u00b3:<\/b><span style=\"font-weight: 400;\"> Identical to standard carbon steel, allowing existing weight calculations and lifting equipment to apply unchanged.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>SSAB-certified material with full traceability:<\/b><span style=\"font-weight: 400;\"> Each plate carries a mill certificate documenting heat number, chemical composition, hardness test results, and impact test values.<\/span><\/li>\n<\/ul>\n<h2><b>Advantages of Using Hardox 400 Plates<\/b><\/h2>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>2\u20134x longer wear life than S355 structural steel<\/b><span style=\"font-weight: 400;\"> in abrasive material handling applications reducing replacement frequency and associated downtime costs.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Weldable with standard procedures<\/b><span style=\"font-weight: 400;\"> using E7018 or equivalent low-hydrogen electrodes; no post-weld heat treatment required for sections below 40mm when preheat guidelines are followed.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Cold-formable to tighter radii than 450 or 500 HBW grades<\/b><span style=\"font-weight: 400;\"> minimum bend radius of 3.0 \u00d7 plate thickness (transverse) for 6mm plate, allowing shaped chute liners and hopper inserts without hot-forming.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Plasma and flame-cut without edge hardening issues<\/b><span style=\"font-weight: 400;\"> that appear in higher-carbon wear plates, keeping cut edges dimensionally stable for direct assembly.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Weight savings through thinner sections:<\/b><span style=\"font-weight: 400;\"> Replacing 16mm S355 with 10mm Hardox 400 achieves equivalent or better wear performance with 37% less steel weight per unit area.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Reduced total cost per operating hour:<\/b><span style=\"font-weight: 400;\"> In applications like dump truck liners, tipper bodies, and conveyors, the combined effect of longer wear life and lighter structure consistently lowers cost over a 3\u20135 year equipment cycle.<\/span><\/li>\n<\/ul>\n<h2><b>Why Industries Prefer Hardox 400 Material<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">Mining, quarrying, construction, recycling, and agricultural equipment manufacturers all specify Hardox 400 plate for one reason that outweighs all others: the balance between hardness and toughness that the grade achieves means components rarely fail suddenly. Catastrophic brittle fracture under impact common with harder wear steels approaching 500 HBW essentially disappears at the 400 HBW level when impact toughness reaches 45 J at \u221240\u00b0C.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Reliable wear performance follows directly from the SSAB production process. Every Hardox 400 plate undergoes hardness measurement across the full plate area before dispatch. Incoming plates at fabrication shops read 370\u2013430 HBW consistently, which means wear calculations hold from the first unit to the hundredth something that generic &#8220;400 HBW&#8221; plates from non-certified sources frequently fail to deliver.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Fabrication-friendly characteristics reduce total build cost. Dump truck bodies, tipper trailer floors, mixing drum liners, and crusher wear plates all undergo significant cutting, bending, and welding during manufacture. Hardox 400 material passes through plasma cutting tables, press brakes, and welding cells at near-standard carbon steel production speeds. That fabrication compatibility means workshops do not need to invest in new tooling or qualified procedures to start using the grade.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Harsh industrial environments quarry aggregate processing, slag handling, recycling shredder liners, cement plant wear zones expose steel to a combination of abrasion and impact that few wear grades handle well simultaneously. Hardox 400 handles this combination because the quench and temper microstructure that creates 400 HBW hardness also maintains sufficient matrix ductility to absorb impact energy without fracture. Crusher jaw liners, bucket teeth shanks, and chute transition plates in aggregate plants running 20 hours per day demonstrate this behavior across installed fleets operating in over 50 countries.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">MetalOre, incorporated in 1994, imports and markets SSAB Hardox plates including Hardox 400 for industrial applications across India. For plate thickness selection, cut-to-size supply, and technical guidance on minimum bend radii for your specific application, contact MetalOre directly.<\/span><\/p>\n<h2><b>Conclusion<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">Hardox 400 plates offer 370\u2013430 HBW through-hardness, 1,250 MPa tensile strength, 45 J Charpy toughness at \u221240\u00b0C, and full weldability without mandatory preheat in standard thicknesses. This combination that explains why mining, construction, recycling, and material handling equipment manufacturers consistently specify this grade over alternatives.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The Hardox 400 plate extends wear component service life 2\u20134x compared to structural steel, weld-fabs with standard low-hydrogen procedures, and cold-forms to tighter radii than harder grades. For Hardox material sourcing in India with full SSAB certification and mill traceability, contact MetalOre with your thickness, size, and quantity requirements.<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>What are Hardox 400 Plates? Hardox 400 plates deliver a nominal hardness of 400 HBW across the full plate thickness not just at the surface. This through-hardness separates Hardox 400 material from case-hardened alternatives where the hard layer erodes within weeks of impact and abrasion, exposing softer steel beneath. Produced by SSAB through a rigorous &#8230; <a title=\"Features and Advantages of Hardox 400 Plates\" class=\"read-more\" href=\"https:\/\/www.metalore.co.in\/blog\/features-and-advantages-of-hardox-400-plates\/\" aria-label=\"Read more about Features and Advantages of Hardox 400 Plates\">Read more<\/a><\/p>\n","protected":false},"author":2,"featured_media":71,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[4],"tags":[8,11,9,10,12],"class_list":["post-70","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-plates-blog","tag-applications-of-hardox-400-plates","tag-benefits-of-hardox-400-plates","tag-hardox-400-features","tag-hardox-400-plates","tag-what-are-hardox-400-plates"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.9 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Features and Advantages of Hardox 400 Plates<\/title>\n<meta name=\"description\" content=\"What are the Features and Advantages of Hardox 400 Plates, Explained. 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